Collaborative robot welding cart

I. Technical Characteristics and Feature Highlights

1. Seamless Collaboration between Welder and Robot

Pulse welding machines (such as MIG - 315G, MFR - 350X and other models) are deeply integrated with collaborative robots through digital interfaces. They support the direct calling of welder parameters (such as current, voltage, wire feeding speed) by the robot teach pendant, ensuring the precise matching of process parameters during the welding process. For example, the "unified setting" function built in the welder can automatically optimize parameters according to the material of the workpiece. Combined with the path planning of the robot, it can achieve the consistency of welding quality.

2. Lightweight and High Mobility

The Pulse welding machine collaborative trolley adopts a modular design. The overall weight of the whole machine can be controlled within 200kg. It is equipped with electric universal wheels and hydraulic outriggers, supporting free movement indoors and outdoors, and the endurance capacity reaches 20 kilometers. The magnetic adsorption base design (similar to the solution of Fao collaborative welding trolley) can be directly adsorbed on the surface of the workpiece, meeting the welding requirements in complex spaces such as ship sections and steel structure frames.

3. Intelligent Welding Capability

Operation: The path planning can be completed through drag - and - drop teaching or a graphical interface, and an ordinary worker can get started within 10 minutes. For example, the "intelligent memory of weld seam state" function of the welder supports one - key pause and resume welding, automatically returning to the arc - breaking position.

Multi - process Adaptability: It supports multiple processes such as arc welding, laser welding, and spot welding.

II. Application Scenarios and Industry Cases

1. Automotive Manufacturing and Steel Structure

The Pulse welding machine collaborative trolley completes multi - variety and small - batch welding tasks through a mobile workstation, significantly improving the flexible production capacity. In the field of steel structure, one worker can operate 3 devices simultaneously, and the ROI cycle is only 8 months.

2. Shipbuilding and Heavy Industry

For ship section welding, the Pulse welding machine collaborative trolley realizes ultra - long - distance welding through the linkage of extended axes. Combined with the magnetic adsorption base directly adsorbed on the narrow space inside the hull, it solves the problem that traditional robots are difficult to reach.

3. Electronics and Precision Manufacturing

The Yaskawa robot (compatible with Pulse welding machines) can complete the high - precision welding of micro - electronic components with a repeatability positioning accuracy of ± 0.02mm by virtue of its high precision, effectively reducing the false welding rate.

III. Selection and Deployment Suggestions

1. Requirement Matching

- Workpiece Size: A large - arm - span robot (such as the six - axis manipulator of Pulse) is suitable for large structural parts, while a compact trolley (such as the magnetic - adsorption type) is more suitable for narrow spaces.

- Process Complexity: For multiple process requirements, it is necessary to select a compatible welder model (such as MIG - 315G supports welding of aluminum, copper, and carbon steel).

- Production Scale: For small - batch production, priority should be given to drag - and - drop equipment without programming. For large - scale production, a multi - machine collaborative system can be configured.

2. Integration and Service

Give priority to manufacturers that provide an integrated solution of "robot + welding process package + vision system" (such as the cooperation mode between Pulse and Fao), which can provide industry - customized services.

3. Safety and Certification

Confirm that the equipment complies with ISO/TS 15066 or GB/T 37864 - 2019 standards, check test reports such as collision detection and protection level, and ensure the safety of human - robot collaboration.

IV. Market Trends and Competitive Advantages

1. Technical Direction

The industry is developing towards "hardware lightweighting + algorithm intellectualization + deployment flexibility". The Pulse welding machine promotes the transformation of welding from "replacing human labor" to "independent decision - making" through AI vision and modular design. For example, its "waveform - controlled intelligent resistance spot welder" can automatically optimize welding parameters.

2. Competitive Advantages

- Cost Optimization: The initial investment can be quickly recovered by reducing labor costs and shortening the deployment time (for example, the Pulse equipment can be put into production within half an hour). The ROI cycle is usually 6 - 8 months. Without safety fences and complex programming, the comprehensive cost is more than 30% lower than that of traditional robots.

- Compatibility: The Pulse welding machine supports seamless connection with mainstream collaborative robot brands such as Fao and Yuejiang, with strong adaptability.

V. Typical Product Recommendations

1. MIG - 315G Multi - function Pulse Welder

It supports digital communication with robots and solves the problem of welding thin - plate aluminum materials, suitable for the automotive and electronics industries.

2. Six - axis Manipulator Welding Trolley

The effective load is 5kg - 10kg, the working radius is 1400mm, and the repeatability positioning accuracy is ± 0.05mm, suitable for scenarios such as steel structures and ships.

3. Portable Magnetic - Adsorption Welding Trolley

Equipped with a magnetic base, it can be carried by one person and fixed at any working point, suitable for small - batch and multi - variety welding.

The Pulse welding machine collaborative robot welding trolley is reshaping the automation pattern of the welding industry through technological innovation and scenario adaptation. Especially in flexible production and complex working conditions, it shows an irreplaceable advantage. With the in - depth integration of AI and Internet of Things technologies, its application scenarios and efficiency will be further expanded, becoming the core driving force for the intelligent upgrading of the manufacturing industry.